“Development of a Low Temperature High Quality Silicon Oxide Deposition Process”

Carlos Eduardo Viana - ceviana@lsi.usp.br
Ph. D. Research
(Advisor: Prof. Dr. Nilton Itiro Morimoto)

High quality silicon oxide thin films deposited at low temperature have many applications in microelectronics such as: passivation coatings, interlevel dielectric, and gate dielectric in metal oxide semiconductor field effect transistors (MOSFET's) and thin films transistors (TFTs)[1]. Plasma Enhanced Chemical Vapor Deposition (PECVD) is one of the most promising processes used in these technologies due to its suitable characteristics such as good step coverage, low deposition temperature, high deposition rate, etc.[2].

The silicon oxide deposition process was carried out in the following basic conditions: process pressure (P) of 1 Torr; temperature (T) of 375°C; oxygen flow (FO2) of 450 sccm and RF power (Wrf) of 400 W. Before each deposition process was made, a chamber wall cleaning process using a plasma of a mixture of 100 sccm CF4 and 20 sccm O2 was carried out. This procedure ensures the same initial conditions for all deposition processes.Analyzing the effect[2] of the TEOS flow (3.5 £ FTEOS £ 7.5 sccm) on the deposition rate of silicon oxide using an argon flow (FAr) of 50 and 100 sccm and a distance between electrodes (d) of 10 and 15 mm, we notice that the deposition rate increases with the TEOS flow because it has a higher number of active specimens which will be the precursors of the deposition process[3] of the silicon oxide films. We also observed the same behavior increasing the argon flow. This effect is also attributed to the higher number of active specimens generated by the higher argon ion collision rate in the gas phase[4]. The deposition rate is slightly higher when we use a distance between electrodes of 10 mm because, in this condition, the plasma density is higher which increases the number of active specimens.

The thermal silicon oxide refractive index was used as a criteria to choose the best deposited silicon oxides. Using 7.5 sccm of TEOS flow, 50 sccm of argon and 10 mm of distance between electrodes, it was observed that the refractive index is very close to the refractive index of thermal silicon oxide (refractive index  1.464).

Table 1: Electrical properties of deposited silicon oxide, extracted from HF-CV plots.

Sample
Description:
Vfb:
(V)
eox:
(F.m
-1)
Qss:
(cm
-2)
L1
-4.31
9.3
1.71 x1012
L1 A
-3.73
8.9
1.42 x1012

 

On Table 1, the effective charge density is high mainly because in the PECVD process, using TEOS as silicon source, there is an incorporation of carbon into the deposited silicon oxide[5].

The TRXFA measurements showed that the deposition process introduces a metallic contamination in the silicon/SiO2 interface (Fe » 4.574 x 1012 cm-2, Zn » 1.997 x 1012 cm-2 and Cu » 2.409 x 1012 cm-2).

These metallic impurities are also responsible for the high effective charge density found in the capacitors.

Figure 1: IE plots in the accumulation region of the samples: (L1) as deposited and (L1 A) after annealing.

The IE plot of the sample L1 shows the absence of any trapping ledge in the electron injection region (more than 5 MV/cm), which indicates a low concentration of bulk traps[6]. For the annealed sample, trapping ledges are observed indicating a high concentration of bulk traps. This effect can be explained by the structural rearrangement occurred during the high temperature step.

Table 2: Leakage current and breakdown strength calculated from the IE plots.

Sample Description:
ILK (A): at 1 MV/cm
Ebd: (MV.cm-1)
L1
1.06 x 10-10
9.01
L1 A
2.35 x 10-11
9.43

 

The annealed samples on Table 2 showed a higher breakdown strength and a lower leakage current. Probably, the rearrangement of the atomic structure in the annealed samples eliminates -OH groups and H2O incorporated during the deposition process improving the electrical characteristics of the deposited films.

The metallic contamination during the deposition process increased the effective charge density. A deposition process optimization is necessary to minimize the effect of the metallic contamination. After this optimization process, the deposited silicon oxide quality will be suitable for use as gate dielectric in MOS technology.

References

[1]  F.S. Becker, in Reduced thermal processing for VLSI, edited by A.L. ROLAND (Plenum Press, New York, Nato ASI Series. Serie B: Physics, v.207, 1989), p.355-92.
[2]  C. E. VIANA Caracterização eletrica de filmes finos de SiO2-TEOS depositados por PECVD. São Paulo, 1998. 72p. Master Thesis, Escola Politécnica, Universidade de São Paulo.
[3]  M. L. P. Silva, A química iônica de tetraetilortosilicato, tetrametilortossilicato e trimetilborato em fase gasosa e sua relevância em microeletrônica.  São Paulo, 1995. 141p. Doctor Thesis., Instituto de Química, Universidade de São Paulo.
[4]  M. J. KUSHNER, Journal of Applied Physics,. v. 71, n.9, p.4173-89, 1992.
[5]  A. R. Cardoso,  Avaliação das características elétricas de filmes de SiO2 obtidos por deposição química a vapor enriquecida por plasma, a partir de fonte orgânica TEOS.   São Paulo, 1996. 182p. Doctor Thesis.  Escola Politécnica, Universidade de São Paulo.
[6]  S. K. Ray, C. K. E .Maiti, Chakrabarti, N. B., Electronics Letters, v.26, n.14, p. 1082-3, 1990.